Quality
Cutting Process
This is the process in which sheet is cutted round in a shape of disc.
Bending Process
This is a process in which the round sheet is bended to form a disc in different die & different sizes.
Shot Blasting
Shot blasting of the disc blades increases the fatigue life of the disc blade. Due to automatic shot blasting, high quality surface finish disc blades are manufactured.
Stage Testing at each point is an integral part of the manufacturing process at Genex Discs.
Stage Testing Includes
- Chemical Composition Testing
Raw Material plays the most vital role in achieving the mechanical properties desired. We at Genex Discs inspect a sample lot of raw material before ordering the required quantity. Dedicated lab Technicians keep a close check on the composition of different steel grades. - Hardness Testing
It measurers whether the hardness achieved is within the prescribed range or not. Different grades of steel give different hardness levels. It signifies the strength and toughness of the disc. - Wobble Testing
This is done to make sure that there is no axial deviation of points on disc edge in a plain, parallel to the
axis of the disc when the disc is rotated about its center. - Eccentricity Test
This test enables us to identify radial deviation of points on the disc edge in a plain perpendicular to the axis of disc when rotated about its center. - Basic Dimensional test includes :-
Normal Size Thickness Centre hole Concavity Fixing hole PCD Bevel Length Bevel Angle - Crack Test and Visual Testing
The test helps to identify the location of any flaws such as surface cracks, scales, pits, nicks and burns etc on the disc.
Materials
High Carbon Steel , Chrome steel and Micro Alloy Boron Steel are primarly used to manufacture agricultural disc blades. The very abrassive nature of disc in different soil conditions makes the raw material selection process a very important parameter for optimum output.